Factory

RESEARCH AND DEVELOPMENT

 

 R&D is the core for a company's innovation and growth. All of Codyson's products have our own     

   proprietary intellectual properties.

 

 

 Utilizing years of experiences in commercial products, Codyson has weighed in medical products

   since 2010 and achieved an excellent result. The reputation of the company is further elevated.

 

 

 In 2018, after developing transducers with better penetration powers accompanied with high

   efficienty circuitries, Codyson was granted with 5 invention patents and 18 utility patents in large

   alcohol processing equipment. The equipment is under the brand of 'Codyson·Mellow' and has built

   solid foundation for Codyson's future development.

 

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RESEARCH AND DEVELOPMENT

 

 R&D is the core for a company's                   innovation and growth. All of Codyson's

   products have our own proprietary

   intellectual properties.

 

 Utilizing years of experiences in

   commercial products, Codyson has

   weighed in medical products since 2010

   and achieved an excellent result. The

   reputation of the company is further

   elevated.

 

 In 2018, after developing transducers with

   better penetration powers accompanied

   with high efficienty circuitries, Codyson

   was granted with 5 invention patents and

   18 utility patents in large alcohol

   processing equipment. The equipment is

   under the brand of 'Codyson · Mellow' and

   has built solid foundation for Codyson's

   future development.

R&D PROCESS:

01.Market research.
02.Determine product features and perform

     industrial design.
03.Structural design.
04.Structural and manufacturability review.
05.PCB design.
06.Component data and compatibility

     selection.
07.Tooling review.
08.Prototyping.
09.Testing.
10.Certifications.
11.Product launch.

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R&D PROCESS

01.Market research.
02.Determine product features and perform

     industrial design.
03.Structural design.
04.Structural and manufacturability review.
05.PCB design.
06.Component data and compatibility selection.
07.Tooling review.
08.Prototyping.
09.Testing.
10.Certifications.
11.Product launch.

图片展示
图片展示

MANUFACTURING /PCB PRODUCTION


 

  6 assembly lines: 4 for domestic products, 1 for commercial products and 1 for medical

    products, with daily output over 4500 units.

 

  State-of-art fully automated AI and SMT lines to produce high quality PCBs.


 Custom designed automatic welding, gluing, inspection line to produce high quality ultrasonic

   transducers in large quantities.


  2 injection molding shops with 6 fully automated and man-free injection molding lines.

 

 

 

 

 

 

  AI Line

    The fully automated AI line consists of 19 major equipment.

 

  SMT Line

    The fully automated SMT line consists of 11 major equipment.

 

  Product Assemblies

    1 assembly line for medical products,;

    1 line for commercial products;

    4 assembly lines for domestic products. 

 

  Material Warehouse

    5000 ㎡ material warehouse to maintain proper inventories for raw materials and work-in-

    process pieces, to shorten production lead time.

 

  Finished Products Warehouse

    3000  warehouse to turn around 100,000 units of finished products/month.

QUALITY  CONTROL 

 

 Through co-operation with Citizen, Toshiba and other top brands, Codyson's QC system has               become paying more detail oriented, more standard and comprehensive.

 Codyson's QC pholosophy: Quality comes from manufacturing, not inspections.
 We follow ISO9001 and ISO13485 quality control systems.
 We provide periodical training to QC personnel from our suppliers. We push quality controls               
towards the starting point of the supply chain. This helps to prevent quality defects from batch           production.

 

 Quality Assurance (QA)

   Main tasks include: a. FQC (Finished Product Quality Control);  b. OQC (Outgoing Product Quality

   Control).

 

 Outgoing Quality Control (IQC)

   All incoming material has to pass IQC before being inventoried.


 In Process Quality Control (IPQC)

   The process include: a. first article inspection; b. in-process inspection; c. last article inspection.

 

 5 Location QC

   Each production line has 5 QC locations to ensure timely discovery of defective product.


 PCB QC

   PCBs are inspected with AOI (automated visual inspection). This is better than human inspections.

 

图片展示
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LABORATORIES

 

  To discover design and material defects through lab testing.
  Every new product has to pass all lab testing before being finalized.
  A fully equipped lab is an important measure to ensure new product's quality.
  All new products have to pass 7 tests over 35 days.

 

7 TESTS:

 

01、Salt spray test
02、High/low temperature and humidity impact test
03、Drop testwith 20% higher standards
04、Waterproof test
05、Acoustic intensity distribution test
06、Penetration test

07、Durability test


MECHANICAL PRODUCTION

 

 3500 ㎡ of plant area.

 

 6 automatic injection molding production lines consist of servo-driven injection molding presses,

   3-axis robotic arms, automatic feeding system, infrared controlled collision-free conveyers.

 

 24-channel monitoring, operator-free molding process.

 

 2 fully automated feeding system, raw materials are feed through stainless

   steel pipes to injection molding presses directly, reducing human errors,

   avoiding contaminations.

 

 Packaging area is separated from injection molding area, achieving separation

   of human and machines.


 Mold repair shop is equipped with CNC milling machines, 3D Wire-cut EDM,

   EDM, laser welder and can repair molds quickly to ensure smooth and efficient

   molding operations.

 

图片展示
图片展示

 

MANUFACTURING /PCB PRODUCTION


 

  6 assembly lines:

    4 for domestic products, 1 for commercial

    products and 1 for medical products, with

    daily output over 4500 units.

 

  State-of-art fully automated AI and SMT

    lines to produce high quality PCBs.


  Custom designed automatic welding,

    gluing, inspection line to produce high

    quality ultrasonic transducers in large

    quantities.


  2 injection molding shops with 6 fully

    automated and man-free injection

    molding lines.

 

  AI Line

    The fully automated AI line consists of 19

    major equipment.

 

  SMT Line

    The fully automated SMT line consists of

    11 major equipment.

 

  Product Assemblies

   1 assembly line for medical products;

   1 line for commercial products;

   4 assembly lines for domestic products. 

 

  Material Warehouse

   5000 ㎡ material warehouse to maintain 

   proper inventories for raw materials and

   work-in-process pieces, to shorten

   production lead time.

 

  Finished Products Warehouse

   3000  warehouse to turn around

   100,000 units of finished products/month.

图片展示
图片展示
图片展示

QUALITY  CONTROL 

 

 Through co-operation with Citizen,               Toshiba and other top brands, Codyson's     QC system has become paying more           detail oriented, more standard and               comprehensive.

 Codyson's QC pholosophy: Quality comes     from manufacturing, not inspections.

 We follow ISO9001 and ISO13485 quality     control systems.
 We provide periodical training to QC             
personnel from our suppliers. We push
   quality controls towards the starting point     of the supply chain. This helps to prevent     quality defects from batch production.

 Quality Assurance (QA)

   Main tasks include:

   a.FQC (Finished Product Quality Control);

   b.OQC (Outgoing Product Quality Control).

 

 Outgoing Quality Control (IQC

   All incoming material has to pass IQC

   before being inventoried.

 

 In Process Quality Control

  (IPQC)

   The process include:

   a. first article inspection;

   b. in-process inspection;

   c. last article inspection.


 5 Location QC

   Each production line has 5 QC locations to

   ensure timely discovery of defective

   product.


 PCB QC

   PCBs are inspected with AOI (automated

   visual inspection). This is better than

   human inspections.

图片展示
图片展示
图片展示

 

LABORATORIES

 

  To discover design and material defects

    through lab testing.
  Every new product has to pass all lab testing

    before being finalized.
  A fully equipped lab is an important measure

    to ensure new product's quality.
  All new products have to pass 7 tests over

    35 days.

 

 

 

7 TESTS:

 

01、Salt spray test
02、High/low temperature and humidity

       impact test
03、Drop testwith 20% higher standards
04、Waterproof test
05、Acoustic intensity distribution test
06、Penetration test

07、Durability test

 

 

图片展示

 

MECHANICAL PRODUCTION

 

 3500 ㎡ of plant area.

 

 6 automatic injection molding production

   lines consist of servo-driven injection

   molding presses, 3-axis robotic arms,

   automatic feeding system, infrared

   controlled collision-free conveyers.

 

 24-channel monitoring, operator-free

   molding process.

 2 fully automated feeding system, raw

   materials are feed through stainless steel

   pipes to injection molding presses directly,

   reducing human errors, avoiding

   contaminations.

 

 Packaging area is separated from injection

   molding area, achieving separation of

   human and machines.


 Mold repair shop is equipped with CNC

   milling machines, 3D Wire-cut EDM, EDM,

   laser welder and can repair molds quickly

   to ensure smooth and efficient molding

   operations.

图片展示
图片展示
图片展示
图片展示

(+86)-755-8600-1202

 

www.codyson.net

 

2-3F,MinLiDa Industrial Building,

TaoYuan Street,Nanshan District,

Shenzhen 518055,Guangdong,China.

      Products

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Where To Buy

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Contact Us

Info@codyson.com

Info@codyson.net


Copyright 11050852-1, Guangdong ICP, Shenzhen Kangdesen Electric Co. , Ltd. . All rights reserved

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